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battery twin

Overview 

Battery Twin Inc. offers a cutting-edge simulation environment tailored for electrochemical energy storage systems. Our platform enables real-time, precise modeling of various battery chemistries, capturing dynamic processes and aging effects to enhance the reliability, robustness, and efficiency of your storage systems.

Key Features

  • Versatile Battery Modeling: Simulate a wide range of battery types, including lithium-ion, lead-acid, supercapacitors, fuel cells, and metallic batteries, each with models that account for their unique properties and behaviors.
  • Integrated Add-On Modules:
  • Interfaces with MATLAB/SIMULINK® for seamless integration into existing workflows.
  • Supports Functional Mock-up Interface (FMI) standards.
  • Real-time modules compatible with Hardware-in-the-Loop (HIL) systems.
  • Comprehensive parameter databases for common battery storage systems.
  • Individual emulator control for customized simulations.
  • Models for both calendaric and cyclic aging.
  • HIL interfaces including EtherCAT, CAN, RS232, and Ethernet.
  • Battery Power HIL feature for BMS functionality and powertrain performance tests

Advanced Simulation Capabilities:

  • Adjustable accuracy and computing speed across the entire operating range.
  • Simulation of all operating states, aging effects, and short-term dynamic processes.
  • Prediction of terminal behavior and detailed insights into internal battery processes.
  • Testing of state detection algorithms for control and monitoring systems, such as battery management systems.
  • Assessments ranging from individual cells to complete systems in development and construction.
  • Complete individual parameterization of cells based on datasheets and empirical data.
  • Availability on all common operating systems

Applications

Our simulation tools have been successfully employed in various industries for over 25 years, including

  • Automotive Industry: Development and testing of traction batteries and electric vehicle powertrains.
  • Medical Engineering: Design and optimization of reliable battery systems for medical devices.
  • Battery Systems: Enhancement of performance and longevity in diverse battery applications.
  • Test Benches: Integration into sector-specific test environments for comprehensive battery evaluation.

Automotive industry

Battery systems

Medical engineering

Test benches

Optimized Product Lifecycle

Battery Twin Inc. supports your battery system development throughout its entire lifecycle:

  • Design & Development: Accelerate and economize the development process with advanced simulation.
  • Testing & Quality Assurance: Utilize simulations for rigorous testing and quality control.
  • Operation & Service: Enhance operational reliability through predictive modeling and diagnostics.
  • Recycling & Lifetime Management: Gain insights into end-of-life scenarios to inform recycling strategies and extend battery lifespan.

Three Easy Steps to Digital Battery Simulation with Battery Twin

  • Configure Your Battery Model

Set up your desired battery system by selecting the cell type and defining electrical and thermal parameters. Customize aging profiles and charge/discharge behavior with just a few inputs.

  • Integrate with Your Test Environment

Connect your simulation to real-world systems through standard interfaces like CAN, EtherCAT, or Ethernet. Our platform supports Hardware-in-the-Loop (HIL), MATLAB/Simulink, Python, and FMI co-simulation for seamless testing integration.

  • Run Real-Time Simulations

Deploy your virtual battery model instantly. Monitor, validate, and iterate in real time—enabling fast testing of control strategies, aging behavior, and performance under dynamic conditions.

Our Services

At Battery Twin Inc., we provide comprehensive support and solutions tailored to the entire battery lifecycle:

  • Consulting & Development
    Our experts collaborate closely with your team to design and develop simulation models that fit your specific battery systems and use cases, speeding up development and reducing risks.
  • Software Integration & Customization
    We help integrate our simulation platform seamlessly into your existing test setups and software environments, customizing features and interfaces to match your workflows.
  • Parameter Identification & Validation
    Using empirical data and advanced analysis techniques, we assist in precisely identifying battery parameters and validating simulation accuracy to ensure reliable performance predictions.
  • Training & Support
    We offer hands-on training programs and ongoing support to empower your engineers and researchers to effectively utilize our simulation tools and stay updated with the latest features.
  • Research & Development Partnerships
    Battery Twin Inc. actively collaborates with industry and academic partners to push the boundaries of battery simulation technology and AI-driven diagnostics.

Our Expertise

Battery Twin Inc. is built on decades of applied research and hands-on engineering in battery modeling, simulation, and diagnostic analytics. Our technology stems from deep academic roots and is driven by practical experience in the field.

  • We combine scientific rigor with real-world validation to deliver robust battery simulation and state-of-health monitoring tools.
  • Our team contributes actively to industry standards and international research initiatives on electrochemical energy storage.
  • Through continuous innovation, we integrate the latest advancements in AI, control systems, and data analytics into our platform.

  • We offer publications, case studies, and technical documentation to support learning and collaboration within the battery development community.

Whether you’re developing next-gen EV batteries or optimizing large-scale energy storage, Battery Twin Inc. brings knowledge you can trust—and technology that delivers.

Contact us